SCH80 MULTI BLADE GANG SAW MACHINE
Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
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SCH80 MULTI BLADE GANG SAW MACHINE
Our SCH80 Gang Saw machine is created for rapid cutting of natural stone blocks with cast iron flywheel & double connecting rods which has a linear movement to minimize vibration.
PRODUCT SPECIFICATIONS
Product Code | SCH80 |
Origin | Made in Turkey |
Brand | Schind |
Min Cutting Depth | 15 mm |
Machine Dimensions | 4500 * 12000 * 5150 mm |
Motor Power | 90 Kw / 125Hp |
Machine Control System | PLC |
Maximum Saw Size | 800 mm |
Cutting Depth | 2000 mm |
Number of Saws | 80 Pcs. |
Voltage | 380V 50Hz |
Water Consumption | 800 Lt / Mn |
Machine Weight | 50 tons |
Our machine is wagon uplift type. The blades frame is at a fixed height and the block transport trolley is raised towards the diamond blades by synchronized screw shaft system. Our Multi Blade Gang Saw Machine which works in the logic of mass production, provides energy efficiency thanks to excellent harmony between counterweighted cranks & connecting rods, moving diamond blade holder & tension tie rods.
It is designed as 2 pieces of cutting wagons + 1 piece of transfer wagon line + 2 pieces of waiting station.
The movement of the cutting wagon is provided by a trapezoidal screw with a diameter of 90 mm and a pitch of 12 mm, and the installed system has a block lifting capacity of 40 tons.
The block raising station is locked with zigzag wedges strongly. The station moves on two rigid chrome plated prismatic and two flat slides connected to 4 columns, preventing any deviation in the vertical axis.
80 flat diamond blades are connected to the hydraulic tensioning system that provides equal tension to each blade with tension tie rods.
There is an automatic brake stop, audible and light alarm system, if the oil is finished, the main bearings break down, the plate is broken, the flywheel speed decreased or any problem occurs.
PLC Control panel, Telemecanique brand materials, SKF or FAG Bearing.
Roller bearing guide way system working in the oil pool (saves energy compared to friction slides, has a longer life).
Power transmission between main engine and flywheel is provided by energy efficient multiple belt system.
When the block reaches a certain height during cutting (distance adjustable system), the machine automatically stops to fix the plates and the system gives an alarm.
The lifting speed of the block to be cut can be adjusted automatically according to the hardness of the stone. Thanks to the sensors, cutting is made a constant pressure between multi blade saws and stone block.
The up and down movement of the cutting wagon is on the square of friction resistant precision guides (bronze slides) without vibration.
All the mechanical parts and gears we used in our machines are our own production and there is no shortage of spare parts.
Our machine is covered by a 1 year warranty for electronic parts and 2 years for mechanics. And we give spare parts supply guarantee for next 10 years.
TECHNICIAL SPECIFICATIONS | SCH80 GANG SAW VALUES | |
Max. Number of Blades | 80 | Pcs |
Stoke Per Minute | 80 | Cycle |
Blade Stroke | 800 | mm |
Blade size (L*W) | 4200*180 | mm |
Power of Main Motor | 90 / 125 | Kw / Hp |
Power of Rapid Lifting & Lowering Motor Power | 7.5 / 11 | Kw / Hp |
Power of Slow Lifting & Lowering Motor Power | 4 / 6 | Kw / Hp |
Max. Block Dimensions ( Width x Length x Height) | 2000 x 3250 x 2000 | mm |
Machine Dimension (W x L x H) | 12000 * 4500 * 5150 | mm |
Total Electricty Power | 101,5 / 142 | Kw / Hp |
Machine Weight | 50 | Ton |
Cutting Speed | 5 - 40 | Cm per hour |
Tie Rods | 17 | Mm |
Minimum Slab Thickness | >15 | Mm |
Water Consumption of Each Blade | 10 | L/min |
Block Trolley Size (Width x Length x Heigth) | 2050 - 3200 - 1500 | mm |
Construction Area Requirement | 15000 - 5750 | mm |
Concrete Requirement C40 | 220 – 240 | M³ |
Iron Bar Requirement (Various Sizes) | 15 | Ton |